2000PCS Per 8 Hours Steel Drum Production Line

2000PCS Per 8 Hours Steel Drum Production Line

CZPT metal drum production line

 

I. Uncooked supplies use/production capacity
 

Plate thickness (mm) Finihed drums (pcs/T) Manufacturing potential (kg/computer)
one.2 forty one 21.5
one.0B Up and bottom covers one.two 47 19
Drum physique one.
one. 50 eighteen
.9B Up and base handles 1. fifty four sixteen.eight
Drum physique .9
.9 fifty six sixteen.2
.eight   97 ten.28

 

II. CZPT metal drum manufacturing services

A. Entrance area products
1. Decolier
2. CZPT Up-coiling unit
three. CZPT supporter
four. Side deviation rectifying system
5. Sizing & flattening device
6. Chopping machine – for drum body
seven. Cutting device – for waste sheet
eight. Arch form guiding system
9. Stacking car
ten. CZPT technique
11. CZPTtric handle program
12. Prime & Base include conveyor system

1.CZPT Up-Coiling  Device

   a) Up-Coiling Assist Platform is for storing metal coil and facillitate Substance Feed Trolley for delivering material.

   b) Material Feed Trolley is utilized for carry metal coil.. It is operated with hydraulic program to thrust cylinder for

   reciprocating linear motion and gear box to produce metal coil in parallel to the heart of uncoiling unit so as to

   assure the correcting.

2.Decoiler & CZPT Supporter

a)Uncoiling width: 916-1320mm

b)Plate thickness: .six-1.2mm

c)Motor electricity: five.0KW

d)Uncoiler capacity: 10t

e)Inside diameter: ¢470-520mm, Outside diameter: ≤¢1200

f)CZPT measurement: 3900x1500x1940(mm), Whole excess weight: 5T

three.Sizing &Flattening CZPT
Quick introduction:7 rollers working,servo automatic sizing,worm and gear change the leveled plate thickness.

Perform:The clearances of up and down rollers can be adjusted by the higher hand-wheel whilst determine can be shown by dial indicator. The operation linear speed is adjusted step-significantly less. It can be controlled by the signal of mid-bridge for high and low speed change. 

Major technics:

a)Plate width: 916-1320(mm)

b)Plate thickness:.6-1.two(mm)

4. Slicing CZPT
Function: Lower the leveled metal plate into drum body.

Major technics:

a)Plate width:≤1500mm

b)Plate thickness:≤3mm

c)Motor power: three.0KW

d)Reducing capability:≤20 instances/min

e)CZPT size:1800x950x1500(mm),Total fat: 3T

 5.CZPT Station

Function:Provide oil for the oil cylinder of decoiler, lifting system,uncoiling supporter,and overturn device to make positive stably operating.

Major technics:

a)Motor power:seven.5KW

b)CZPT dimensions:800x800x1500(mm),Total weight: .5T

six.CZPTtric Handle Method
Operate: Management the decoiler,flattening machine and other entrance segment equipments functioning.

B. Include equipment
1. Prime & Base protect mould
two. Double locking mould
3. 63T pressing equipment
4. 160T urgent device
five. Pre-coiling & Gluing machine

one. Prime & Bottom cover mould

Short introduction:Equipped with two sets of 160T urgent machines

Purpose: Punching the bottom cover

Primary technics:

a)Motor energy:18.5KW

b)Operating capability:5-26 pcs/min

c)CZPT dimension:2185x1420x3070(mm),Complete weight: 14.5T

2.Drum Injection CZPT

Brief introduction: Equipped with one set of 63T urgent equipment

Double punching mould: punch oil filler and breathable mouth of the bottom cover.

CZPT dimensions: 710x480x300(mm)

Total fat: .5T

Double locking mould: lock oil filler and breathable mouth of the bottom go over.

CZPT measurement: 710x480x300(mm)

Total fat: .5T

Main technics:

a)Motor electricity: 11KW

b)CZPT size :1800x1232x2550(mm)

c)Total excess weight: 5.5T

three.Pre-Coiling & Gluing CZPT

Short introduction: Pre-coiling machine for the bottom protect, cylinder push the cam to perform, computerized glue- spaying system.It has positive aspects of protection,stablity, easy edging.

 Main technics:

a)CZPT measurement:1600x1400x1350(mm)

b)Total bodyweight: 4.5T

C. Center part equipment

1. Stacking desk
2. Circle-rolling device
3. Seam welding equipment
four. Edging & Beading machine
5. Corrugation (W Rib) machine
six. Edge-curling equipment
7. Convey device
eight. CZPTtric control technique
9. Leakage examining device

1.Circle-rolling CZPT

Limited introduction:3 rollers working.

Main technics:

a)Rolled plated width:≤1100mm

b)Plate thickness:.six-one.2(mm)

c)Circle diameter:≤570mm

d)Motor energy:1.5KW

e)CZPT size:2200x750x1300(mm),Complete bodyweight: one.5T

2.Seaming CZPT(BH-one hundred fifty-5Z)

Quick instruction:This automated seaming machine dismisses the location welding process,it is our freshly  developed drum seaming machine.All of elements adopts domestic superior uncooked materials,cupreous welding rollers.

Principal technics:

a)Welding CZPT ability:150KVA

b)Driving sort: pneumatic 

c)Present: alternating recent

d)Frequency assortment: substantial frequency

e)Operating principle : contravariant 

3.Edging&Beading CZPT

Brief introduction:controlled by PLC,hydraulic generate

Primary technics:

a)Beading top:≤14mm

b)Drum height:894-905(mm)

c)CZPT technique pressure:8Mpa

d)Air stress:.1Mpa

e)CZPT size:3700x700x1600(mm),Overall weight: 5T

CZPT Station:

Primary technics:

a) CZPT measurement: 1800x860x1700 (mm)

b) Total weight: 1T

c) Motor electrical power: 22KW

four.Corrugation (W rib) CZPT

Quick introduction:managed by PLC,hydraulic generate

Main technics:

a)Corrugating height:≤3mm

b)W rib height:≤9mm

c)Drum top:884-895(mm)

d)W rib area:280mm

e)Motor power:11KW

f)CZPT dimensions:4500x650x2100(mm),Overall excess weight: 7T

CZPT station:   

a)CZPT measurement:1800x860x1700(mm)

b)Whole bodyweight: 1T

c)Motor electrical power: seven.5KW

five.Edge-Curling CZPT

Brief introduction:controlled by PLC,hydraulic drive,7 levels edge curling.

Main technics:

a)Drum height:886-897(mm)

b)Motor power:45KW

c)CZPT dimension:4800x1300x2200(mm),Complete excess weight: 13T

CZPT station:   

a)CZPT dimensions:1800x860x1700(mm)

b)Complete fat: 1T

c)Motor electrical power: seven.5KW

6.  Leakage Checking CZPT

Short introduction:Guide/automatic management,pneuma lock.

Major technics:

a)Examining drum diameter:560-570(mm)

b)Drum top:886-897(mm)

c)Stress:.03Mpa

d) CZPT dimensions:2530x700x1100(mm),Total fat: 2T

7.Multi-area Convey Device

Limited introduction:Convey the drum human body to be edged,beaded,Corrugated W rib strengthened and sealed bottom go over with PLC managing.

Primary technics:

a) Motor electrical power:four.0KW

b) CZPT measurement:11000x2100x1000(mm)

c) Complete fat: 3T

D. Rear part gear
one. Front section trans-line
two. Degreasing & Phosphorization area
3. Washing & Drying area
4. Overturn products
five. Portray room
six. Entrance drum-separation machine
7. Drying area following painting
8. Bck drum separation device
9. Air cooling system
10. Rear segment trans-line
11. CZPTtric handle system

1. Degreasing & Phosphorization Place

Limited introduction: This component is employed to transportation the drums,controlled by PLC, adopts spraying unit to automatic cleanse the coil, phosphorize and washing the grease on the drums. The conveyor gadget adopts outstanding metal, inwalls are manufactured of  1mm metal plate.

Principal technics:

a)CZPT measurement:36000x2110x2060(mm)

b)Overall excess weight: 30T

two. Washing & Drying Area

Quick introduction:Drying the drinking water on the floor of the drum, controlled by PLC.The whole machine adopts fuel heating devices.Enthusiast is set up on the best of the space, so that very hot and biking wind can be produced to pace up the drying.

Main technics:

a) Motor energy:25KW

b) CZPT dimension:20000x1920x3600(mm)

c) Complete excess weight: 25T

three.Portray Space(double shades)


Purpose:  The conveyor system is controlled by PLC, rotating desk make the drums intently, painting technique paint the drums in & outdoors with the spray gun. A single coloration or numerous can be alternative. Manner of water-curtain spraying dispels spraying smoke.Nozzle adopts Nordson Brand, Painting tools is made of Chang CZPT.

Primary technics:

a) Motor electrical power: 55KW

b) CZPT measurement: 7400x4990x3600(mm)

c) Total excess weight: 15T

four.Entrance Drum Distributor

Purpose: Transportation the drums to the conveyor line of outside portray&stiffening area, the cylinder is controlled by PLC.

Primary technics:

a) Motor power: two.0KW

b) CZPT dimension: 1500x1050x800(mm)

c) Overall weight: 1T

5.Drying Line after Painting

Operate: The conveyor gadget is managed by PLC, adopts fuel heating inwall of the area is equipped with heating tubes. Fan is installed on the best of the area, so that dry the paint.

Principal technics:

a) Motor electricity: 35KW

b) CZPT size: 36000x2100x4300(mm)

c) Total bodyweight: 30T

6.Down-drum Roller Trans-line

Perform: The gadget transports the dried drums to the ground.

Primary technics:

a) Motor energy: one.5KW

b) CZPT dimension:2000x900x800(mm)

c) Overall excess weight: .3T

7.Overturn CZPT

Operate: Modify the condition of drums from horizontal to vertical, so that it will be much easier to paint, controlled by Cylinder.

Main technics:

a) CZPT dimension: 1400x690x850(mm)

b) Whole fat: .5T

 

 

 

 

 

 

   

 

 

 

 

 

2000PCS Per 8 Hours Steel Drum Production Line

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