Closed Head Drum Production Line

Closed Head Drum Production Line

CZPT metal drum generation line

 

I. Uncooked resources usage/generation capacity
 

Plate thickness (mm) Finihed drums (pcs/T) Generation potential (kg/personal computer)
one.two forty one 21.five
one.0B Up and bottom handles one.two 47 19
Drum physique one.
1. 50 eighteen
.9B Up and bottom handles 1. fifty four 16.8
Drum entire body .9
.9 fifty six 16.2
.8   97 10.28

 

II. CZPT steel drum producing amenities

A. Entrance section equipment
one. Decolier
2. CZPT Up-coiling unit
three. CZPT supporter
four. Facet deviation rectifying device
five. Sizing & flattening device
6. Chopping machine – for drum physique
7. Slicing equipment – for waste sheet
8. Arch form guiding unit
9. Stacking automobile
ten. CZPT method
eleven. CZPTtric control system
12. Top & Bottom protect conveyor unit

1.CZPT Up-Coiling  Device

   a) Up-Coiling Assist System is for storing metal coil and facillitate Material Feed Trolley for delivering material.

   b) Substance Feed Trolley is used for have metal coil.. It is operated with hydraulic program to thrust cylinder for

   reciprocating linear motion and equipment box to deliver metal coil in parallel to the middle of uncoiling unit so as to

   assure the correcting.

2.Decoiler & CZPT Supporter

a)Uncoiling width: 916-1320mm

b)Plate thickness: .6-1.2mm

c)Motor electricity: five.0KW

d)Uncoiler potential: 10t

e)Inside diameter: ¢470-520mm, Exterior diameter: ≤¢1200

f)CZPT dimensions: 3900x1500x1940(mm), Whole excess weight: 5T

3.Sizing &Flattening CZPT
Short introduction:seven rollers functioning,servo automatic sizing,worm and gear modify the leveled plate thickness.

Purpose:The clearances of up and down rollers can be altered by the higher hand-wheel while determine can be proven by dial indicator. The operation linear speed is adjusted step-considerably less. It can be controlled by the signal of mid-bridge for high and low speed change. 

Main technics:

a)Plate width: 916-1320(mm)

b)Plate thickness:.6-one.2(mm)

four. Chopping CZPT
Purpose: Cut the leveled metal plate into drum human body.

Main technics:

a)Plate width:≤1500mm

b)Plate thickness:≤3mm

c)Motor electricity: 3.0KW

d)Chopping potential:≤20 moments/min

e)CZPT dimensions:1800x950x1500(mm),Overall bodyweight: 3T

 5.CZPT Station

Operate:Give oil for the oil cylinder of decoiler, lifting gadget,uncoiling supporter,and overturn device to make confident stably functioning.

Main technics:

a)Motor electricity:7.5KW

b)CZPT measurement:800x800x1500(mm),Complete bodyweight: .5T

six.CZPTtric Control System
Perform: Management the decoiler,flattening device and other front section equipments operating.

B. Include equipment
one. Prime & Bottom go over mould
2. Double locking mould
3. 63T urgent machine
4. 160T urgent device
5. Pre-coiling & Gluing machine

1. Leading & Bottom cover mould

Limited introduction:Equipped with two sets of 160T urgent machines

Function: Punching the base include

Primary technics:

a)Motor energy:18.5KW

b)Operating capability:5-26 pcs/min

c)CZPT measurement:2185x1420x3070(mm),Whole weight: fourteen.5T

two.Drum Injection CZPT

Brief introduction: Outfitted with a single set of 63T pressing device

Double punching mould: punch oil filler and breathable mouth of the base include.

CZPT size: 710x480x300(mm)

Overall fat: .5T

Double locking mould: lock oil filler and breathable mouth of the bottom include.

CZPT size: 710x480x300(mm)

Total weight: .5T

Primary technics:

a)Motor electrical power: 11KW

b)CZPT size :1800x1232x2550(mm)

c)Overall weight: 5.5T

3.Pre-Coiling & Gluing CZPT

Quick introduction: Pre-coiling machine for the bottom include, cylinder drive the cam to operate, automated glue- spaying technique.It has positive aspects of security,stablity, smooth edging.

 Main technics:

a)CZPT measurement:1600x1400x1350(mm)

b)Complete bodyweight: four.5T

C. Center part gear

one. Stacking table
2. Circle-rolling device
3. Seam welding device
4. Edging & Beading machine
five. Corrugation (W Rib) equipment
six. Edge-curling machine
seven. Express system
eight. CZPTtric manage program
9. Leakage checking equipment

1.Circle-rolling CZPT

Brief introduction:three rollers doing work.

Principal technics:

a)Rolled plated width:≤1100mm

b)Plate thickness:.six-1.2(mm)

c)Circle diameter:≤570mm

d)Motor electrical power:1.5KW

e)CZPT size:2200x750x1300(mm),Overall fat: 1.5T

two.Seaming CZPT(BH-150-5Z)

Quick instruction:This computerized seaming device dismisses the spot welding process,it is our newly  developed drum seaming device.All of factors adopts domestic superior uncooked material,cupreous welding rollers.

Major technics:

a)Welding CZPT capability:150KVA

b)Driving sort: pneumatic 

c)Current: alternating current

d)Frequency range: high frequency

e)Working principle : contravariant 

3.Edging&Beading CZPT

Limited introduction:managed by PLC,hydraulic push

Major technics:

a)Beading top:≤14mm

b)Drum top:894-905(mm)

c)CZPT method force:8Mpa

d)Air strain:.1Mpa

e)CZPT dimension:3700x700x1600(mm),Overall excess weight: 5T

CZPT Station:

Major technics:

a) CZPT size: 1800x860x1700 (mm)

b) Total fat: 1T

c) Motor electrical power: 22KW

4.Corrugation (W rib) CZPT

Short introduction:controlled by PLC,hydraulic push

Principal technics:

a)Corrugating peak:≤3mm

b)W rib height:≤9mm

c)Drum top:884-895(mm)

d)W rib area:280mm

e)Motor energy:11KW

f)CZPT measurement:4500x650x2100(mm),Total excess weight: 7T

CZPT station:   

a)CZPT dimension:1800x860x1700(mm)

b)Whole weight: 1T

c)Motor energy: seven.5KW

5.Edge-Curling CZPT

Quick introduction:managed by PLC,hydraulic travel,seven layers edge curling.

Primary technics:

a)Drum peak:886-897(mm)

b)Motor electricity:45KW

c)CZPT size:4800x1300x2200(mm),Whole bodyweight: 13T

CZPT station:   

a)CZPT dimensions:1800x860x1700(mm)

b)Whole bodyweight: 1T

c)Motor electricity: seven.5KW

six.  Leakage Checking CZPT

Brief introduction:Guide/automatic handle,pneuma lock.

Major technics:

a)Examining drum diameter:560-570(mm)

b)Drum peak:886-897(mm)

c)Pressure:.03Mpa

d) CZPT measurement:2530x700x1100(mm),Complete excess weight: 2T

7.Multi-area Convey System

Brief introduction:Express the drum entire body to be edged,beaded,Corrugated W rib reinforced and sealed bottom include with PLC managing.

Principal technics:

a) Motor electricity:4.0KW

b) CZPT size:11000x2100x1000(mm)

c) Complete excess weight: 3T

D. Rear area equipment
one. Entrance section trans-line
2. Degreasing & Phosphorization space
three. Washing & Drying place
4. Overturn gear
five. Painting space
6. Entrance drum-separation machine
seven. Drying area right after painting
8. Bck drum separation equipment
9. Air cooling method
10. Rear section trans-line
eleven. CZPTtric handle system

1. Degreasing & Phosphorization Space

Quick introduction: This component is employed to transport the drums,controlled by PLC, adopts spraying gadget to automated cleanse the coil, phosphorize and washing the grease on the drums. The conveyor unit adopts excellent steel, inwalls are manufactured of  1mm steel plate.

Major technics:

a)CZPT measurement:36000x2110x2060(mm)

b)Overall bodyweight: 30T

two. Washing & Drying Space

Short introduction:Drying the h2o on the surface of the drum, controlled by PLC.The total equipment adopts fuel heating units.Fan is mounted on the leading of the place, so that scorching and cycling wind can be produced to speed up the drying.

Major technics:

a) Motor power:25KW

b) CZPT size:20000x1920x3600(mm)

c) Whole bodyweight: 25T

3.Portray Room(double shades)


Operate:  The conveyor gadget is controlled by PLC, rotating table make the drums intently, painting program paint the drums in & exterior with the spray gun. A single colour or various can be substitute. Mode of water-curtain spraying dispels spraying smoke.Nozzle adopts Nordson Manufacturer, Portray tools is produced of Chang CZPT.

Main technics:

a) Motor electrical power: 55KW

b) CZPT size: 7400x4990x3600(mm)

c) Total weight: 15T

four.Front Drum Distributor

Perform: Transport the drums to the conveyor line of outdoors portray&stiffening area, the cylinder is controlled by PLC.

Principal technics:

a) Motor electricity: 2.0KW

b) CZPT dimensions: 1500x1050x800(mm)

c) Whole excess weight: 1T

five.Drying Line after Painting

Operate: The conveyor system is managed by PLC, adopts fuel heating inwall of the space is geared up with heating tubes. Fan is set up on the leading of the place, so that dry the paint.

Primary technics:

a) Motor energy: 35KW

b) CZPT size: 36000x2100x4300(mm)

c) Overall excess weight: 30T

6.Down-drum Roller Trans-line

Function: The device transports the dried drums to the ground.

Major technics:

a) Motor energy: 1.5KW

b) CZPT size:2000x900x800(mm)

c) Complete bodyweight: .3T

7.Overturn CZPT

Function: Modify the condition of drums from horizontal to vertical, so that it will be much easier to paint, managed by Cylinder.

Principal technics:

a) CZPT dimensions: 1400x690x850(mm)

b) Overall weight: .5T

 

 

 

 

 

 

   

 

 

 

 

 

Closed Head Drum Production Line

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